Face Milling Inserts Indexable Milling Inserts
|
Length |
Size(mm) |
||
|
IC |
S |
BS |
|
|
9 |
22 |
5.8 |
0.45 |
|
9 |
22 |
5.8 |
2.11 |
Product Information
Face mills are tools with a large diameter that are used to cut a wide shallow path for facing operations. Facing is used for machining a large flat area, typically the top of the part in preparation for other milling operations.
The ONMU 16 edge double sided Milling Insert .ONMU type insert owns double rake angle design and the unique edge angle design. With the sharpness and strength of the cutting edge, the built-in wiper can obtain a good surface finishing.
Specifications
|
Type |
Ap (mm) |
Fn (mm/rev) |
Grade |
||||||||||
|
CVD |
PVD |
||||||||||||
|
VK3020 |
VK3040 |
VK1025 |
VK1325 |
VK1525 |
VK1328 |
VR1010 |
VR1520 |
VR1525 |
VR1028 |
VR1330 |
|||
|
ONMU090520ANTN-GM |
0.80-2.50 |
0.10- 0.20 |
|
|
• |
• |
O |
O |
|
|
|
|
|
|
ONMU090520ANTN-GR |
1.00-3.50 |
0.10- 0.20 |
|
|
• |
• |
O |
O |
|
|
|
|
|
• : Recommended Grade
O: Optional Grade
Application
Standard Edge preperation, first choice for general milling.Recommended for the processing of low carbon steel and stainless steel.cast iron.
At BUYTOP CARBIDE, we take pride in offering a wide range of high-quality CNC carbide inserts, including our top-notch Face Milling Inserts and Indexable Milling Inserts. Designed to provide efficient and precise machining, our inserts are engineered to deliver exceptional performance and longevity in various milling applications.
Key Features
Superior Durability: Our Face Milling Inserts and Indexable Milling Inserts are manufactured using premium-grade carbide materials. This ensures excellent wear resistance, allowing for extended tool life and reduced downtime for insert replacements.
Precision Machining: The inserts are skillfully designed with precision ground cutting edges to ensure intricate milling operations with high dimensional accuracy. This enables you to achieve superior surface finishes, even in challenging milling tasks.
Versatility: Our inserts are available in a variety of geometries, including square, round, and octagonal shapes. This versatility allows for a wide range of application possibilities, making them suitable for various materials like steel, stainless steel, cast iron, and aluminum.
Cost-Effective: With the ability to perform multiple milling operations, our inserts offer substantial cost savings. The indexable design allows for easy insert changes, reducing tooling costs and increasing productivity.
Excellent Chip Control: Our inserts are engineered to provide efficient chip evacuation, ensuring seamless and uninterrupted machining. This leads to improved surface finishes, reduced heat generation, and enhanced tool life.
Easy-to-Use: The inserts are designed for quick and easy installation, making them suitable for both experienced machinists and beginners. The indexable milling inserts can be rotated to utilize multiple cutting edges, further enhancing their usability.
Enhanced Productivity: Due to their high-performance nature, our inserts enable increased cutting speeds and feeds, resulting in enhanced productivity. This makes them ideal for high-volume production environments, where efficiency is of utmost importance.
BUYTOP's Face Milling Inserts and Indexable Milling Inserts are the ideal choice for those seeking superior performance, durability, and versatility in their milling operations. With outstanding chip control, precision machining capabilities, and cost-effective solutions, our inserts will help optimize your machining processes and achieve excellent results.
Browse our wide range of CNC carbide inserts, including Face Milling Inserts and Indexable Milling Inserts, and experience the difference in your milling operations. Contact us today for more information or to place your order.
FAQ
1. Flank Wear? Higher cutting resistance,Notch wear on flank, Poor roughness of surface, or deterioration of accuracy.
Soft grades,Excessive cutting speed,Small flank angle,Low feed.
Select a higher,wear-resistant grade,Reduce cutting speed,Increase flank angle,Increase feed.
2. Crater Wear? Uncontrolled chip,Poor surface quality,when finishing High speed processing carbon steel.
Soft grades,Excessive cutting speed, Excessive feed,The strength of chip breaker Insufficient.
Change to a higher wear-resistant grade,Reduce cutting speed,Reduce feed, Select a higher strength chip breaker.
3. Chipping? Sudden fracture of cutting edge(rake face and flank),Instability insert life.
Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool.
Select a tougher grade, Decrease feed rate, Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle.
4. Insert Fracture? Cutting resistance increased Poor surface roughness.
Toughness insufficient, Excessive feed rate, Strength of cutting edge insufficient,Instability of the tool.
Select a tougher grade, Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle.
5. Plastic Deformation? Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness.
Soft grade,Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge.
Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant).
6. Build-Up-Edge? Workpiece dissolve with Cutting edge Poor surface roughness when finishing,Cutting resistance increased,Cutting soft materials.
Cutting speed too low, Cutting edge obtuse,Unsuitable tool material.
Increase cutting speed, Increase rake angle,Select small sticking force.
